Own development of advanced cutting and manufacturing technology in the strictest operations with alloys, such as compacted graphite iron of high mechanical strength and high abrasion;
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Machining engineering fully prepared and working on projects and process projects and designs, including machines and equipment, fastening and control devices highly flexible, and complex geometries of cutting tools;
Expert engineering teams in several fabrication ranges, composed by professionals holding master and doctorate degrees with large experience;
Concepts of processes and production means of high efficiency at low costs, leading to high competitiveness in the casting and machining markets.
Machining centers with high flexibility in dedicated and flexible layouts, providing services for a wide range of parts and variable demands, in large and small fabrication batches;
Adoption of Industry 4.0 tools and Digital Transformation methods provides dynamic evolution of product quality, productivity and assertiveness in strategic decisions;
Concurrent engineering techniques with casting engineering, including virtual simulation, enable new short-term developments, better support to the customer and significant reductions of costs and investments;
Group with total expertise for the development of new technologies in machining, its concepts and means, performing with innovative mind in terms of development and simplification.
special machining equipment
special machining equipment
The whole machining process is carried out internally with more than 30 specialized engineers in Brazil and Mexico. Check the available technological resources
CNC machines for tool sharpening and fabrication
Measurement and impurities laboratories
Product traceability system
Equipment sized to meet precise and strict tolerances (measurement, tools, machining)
More than 60 robots for control of products, machine loading/unloading components assembly at ambient or subzero temperatures, and washing with the strictest dirt grades in the industry.
Wall thickness and internal soundness controls by ultrasound before and after machining, and later.
More than 10 coordinates measurement machines (CMM), interconnected and flexible, to support all the product ranges and sizes
Shape error measurement machines
Vision system for traceability, inspections/dimensional control and product soundness records before shipment to customer
Production and Quality System Tools
Work Station Management (GPT)
TPM with emphasis in autonomous maintenance, planned maintenance and continuous improvements
Trend Analysis and decision-making in real time
Traceability of the individual serial number by part.
Intercommunication of production means and Coordinator Measures Machine (CMMs)
Rainwater collection for use in coolant
Reuse of coolant by decantation
Isolation and sealing of fluid reservoirs to prevent leaks
Emergency kits for containment of leaks and their impacts
Use of returnable packages
Reuse of briquettes, which in addition to transforming “machining waste” chips into high-quality raw material for casting, enables extracting almost all the cutting tools, minimizing its loss by drag with the chips
Fluid and chip control
Chip pressing for briquette production
Measurement (statistical) data collection system
Bar roughness and control measurement
Coordinates Measurement machines (CMM)
Camera systems for inspection, control and traceability
Development of honing process
Verification of texture quality assisted by scanning electron microscope (partner laboratory)
Trend monitoring of critical honing parameters for engine performance
Development of special processes (ultrasound measurement of walls)
Product equalization based on the wall thicknesses of final cylinders
Automated cells with robots
Impurity Test Laboratory
Project, development, fabrication, sharpening and preset of cut tools to meet the strictest specifications in high-pressure galleries and chambers.
We have leading-edge technology equipment, supplied by manufacturers renowned worldwide, such as
- DMG Mori